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500 Hammer Crusher shipped to UAE
Amidst the surge in industrial solid waste treatment and resource recycling, a crushing machine with stable performance and superior efficiency is a key tool for companies to reduce costs and increase efficiency. The 500 hammer crusher and shredder, with its unique structural design, powerful crushing capacity, and wide range of applications, has become a preferred choice for mining, construction, environmental protection, and other fields, providing a one-stop solution for crushing a wide range of materials.
The 500 hammer crusher and shredder is equipped with a 22kW high-power motor and 24-28 high-strength hammers. Its main shaft speed reaches 3400-4000 rpm, resulting in a crushing efficiency exceeding 10,000 impacts per minute. It can handle feed sizes up to 500mm, and the output size can be precisely controlled to less than 10mm. The unit has an hourly output capacity of 800-3000kg, a 40% increase in efficiency compared to traditional models. Take the Huanghe Machinery 500 hammer crusher, for example. It features a single-head staggered hammer arrangement and an adjustable gap of 5-8mm. It can simultaneously process 12 types of materials, including corn stalks, wood chips, and building templates. The crushed particles achieve a 92% particle length uniformity, meeting the needs of various applications, including feed processing and biomass fuel production.
Dual-Mode Feeding System
The equipment supports both manual feeding and spiral loading. Equipped with a 2.5-meter elevator, it enables automated continuous operation. For hard materials such as scrap metal and wood, it utilizes an 8mm thickened bottom shell and 6mm upper shell. The main shaft diameter has been increased to 150mm, and the hammer thickness has been increased to 16mm, resulting in a threefold increase in impact resistance.
Intelligent Screening Technology
The built-in 280mm x 820mm replaceable screen allows for particle size classification by adjusting the screen aperture diameter (0.8-6mm). The Yingda 500 hammer crusher features a centrifugal reciprocating crushing chamber design, with coarse particles automatically recirculated for secondary crushing, ensuring a finished product fineness exceeding 98% and reducing rework.
Environmentally friendly noise reduction system
The machine body adopts a fully sealed structure, equipped with a pulse dust collector and a silencer. Operating noise is below 85 decibels, and dust emission concentration is ≤10mg/m³, complying with the GB 16297-1996 comprehensive emission standard for atmospheric pollutants.
Hammer life extension technology
The hammers are made of chromium-molybdenum alloy steel that undergoes a special heat treatment, achieving a surface hardness of HRC58-62 and a wear resistance five times greater than that of ordinary carbon steel. For example, the LY-500 cake crusher, with its thickened hammers, can continuously crush 2,000 tons of soybean cake without replacement, reducing material processing costs by 0.3 yuan per ton.
Dynamic balancing system
The rotor undergoes high-precision dynamic balancing testing, with a vibration amplitude of ≤0.15mm, improving operational stability by 60%. When hammer wear causes particle size deviation, performance can be restored by adjusting the hammer mounting hole trajectory (dual-track adjustable design), extending hammer life by 30%.
IoT Remote Monitoring
An optional intelligent control system monitors parameters such as motor temperature, rotor speed, and feed rate in real time, providing automatic alerts for abnormal data. The machine can be remotely started and stopped, and the screening size can be adjusted, via a mobile app, reducing fault response time to less than 15 minutes.
Hardcore Configuration for Crushing Strength
The 500 Hammer Shredder is engineered for quality control from the source. Core components are constructed from high-strength alloys, ensuring stability and reliability even in long-term, high-intensity operation. Equipped with a high-power motor, it delivers high torque and stable speed, easily handling hard materials. Special heat treatment processes improve wear resistance of vulnerable parts, such as the hammer, by over 30%, effectively reducing replacement frequency and maintenance costs.
Additionally, the machine features an optimized crushing chamber design, enabling multi-level and multi-angle crushing of materials upon entry, ensuring uniform crushing size. The flexible adjustment range (adjustable from 5-50mm) meets diverse post-processing requirements. The sealed machine body design and efficient dust removal device ensure low dust and noise levels during operation, meeting environmentally friendly production standards.
Four Core Advantages Enable Efficient Production
1.Efficient and Energy-Saving: Utilizing an advanced powertrain system, the machine achieves high energy conversion efficiency, reducing energy consumption by 15%-20% compared to traditional equipment. It can crush up to [specific value] tons of material per unit time, significantly improving production efficiency.
2.Easy to Operate: Equipped with an intelligent control system, it features one-touch start and stop functionality for simple and easy operation. The compact design and minimal footprint make installation and commissioning easy, allowing for rapid production readiness.
3.Widely Applicable: It can crush a variety of materials, including construction waste, ore, coal, scrap metal, plastics, and wood. It meets both primary crushing requirements after mining and solid waste volume reduction for environmental protection purposes.
4.Safe and Stable: Equipped with multiple safety features, including overload protection and emergency stop, the machine automatically shuts down in the event of an abnormality, preventing further malfunctions. The machine body is welded from thickened steel plates for strong impact resistance and smooth, vibration-free operation.
The 500 hammer shredder, with its strong adaptability, has been widely used in various industries:
1.Construction and building materials industry: Crushes concrete blocks, bricks, and other construction waste, converting them into recycled aggregate for use in permeable bricks, roadbed fillers, and other applications, achieving resource recycling.
2.Mining and metallurgy industry: Performs coarse and secondary crushing of ores such as limestone, granite, and iron ore, providing raw materials of the required particle size for subsequent beneficiation and smelting.
3.Recycling industry: Processes waste materials such as scrap steel, scrap iron, plastic bottles, and waste wood, reducing landfill volume, increasing recycling rates, and contributing to green environmental development.
4.Mining: Perfect for primary crushing of medium-hardness ores such as limestone, bluestone, and granite, laying a solid foundation for subsequent milling.
5.Building materials recycling: Crushes and recycles construction waste such as concrete blocks and asphalt blocks, turning waste into valuable materials and contributing to a green circular economy.
6.Metallurgy and chemical industry: Processes industrial by-products such as slag and gangue, achieving uniform particle size for subsequent processing and utilization. Cement production: Key equipment for limestone crushing, ensuring a stable and efficient supply of “food” for cement production lines.
