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Metal crusher production line shipped to Europe
A metal shredding production line, a sustainable, profitable “urban mineral” refinery.
As an integrated, intelligent processing system, the metal shredding production line efficiently converts various types of metal scrap through coordinated operations throughout the entire process, including pretreatment, crushing, sorting, and conveying. This creates a complete value chain from scrap to recycled raw materials for businesses, opening a new chapter in metal resource recycling.
Core Advantages:
1. Efficient throughput, driven by scale. From loading, crushing, sorting, to dust removal, the entire process is seamlessly integrated, with a daily processing capacity of up to XXX tons, allowing you to easily double your production capacity and handle large orders and challenging projects.
2. Intelligent sorting, doubling your value. The core crusher shreds and hammers the material; the magnetic separator precisely separates ferrous and non-ferrous metals; and the eddy current separator efficiently separates non-ferrous metals. A single line delivers a variety of materials, resulting in higher purity and a correspondingly higher price.
3. Green “purification” for worry-free environmental protection. Integrated pulse dust removal and noise reduction systems ensure fully controlled dust and compliance with emission standards, helping you easily comply with environmental inspections and create a green, modern factory image.
4. Intelligent “brain” saves effort and worry. The central PLC control system offers one-touch start and stop, real-time monitoring, and fault self-diagnosis. This reduces reliance on manual labor and simplifies management.
5. Intelligent Integrated Control: A central intelligent control system enables coordinated control and real-time monitoring of all production line equipment, allowing for remote parameter adjustment and troubleshooting, making operation convenient and efficient. Intelligent sensors and data acquisition systems provide real-time feedback on production data, enabling refined management and reducing labor costs and operational errors.
6. Stable, durable, and low-energy consumption: Key equipment components are made of high-strength, wear-resistant materials, precision-machined, and rigorously tested to ensure long-term stable operation and a low failure rate. The production line utilizes energy-saving motors and an optimized transmission structure, reducing energy consumption per unit of processing capacity by 20%-30% compared to traditional production lines, achieving a dual balance of high efficiency and energy savings.
7. Worry-free environmental compliance: Integrated high-efficiency dust removal, noise reduction, and exhaust gas treatment systems comprehensively control dust, noise, and harmful gas emissions, meeting the latest national environmental standards. The production line utilizes an enclosed design and sealed conveying system to minimize material spillage and secondary pollution, helping companies create a green and environmentally friendly production environment.
Factory Configuration:
1. Equipped with a large-diameter 450mm shredder chamber and a dual-axis linkage design, it easily handles heavy metal scrap such as automobile bodies, steel sections, and scrap machinery.
2. A high production capacity of 2,000 kg/h and uniform, controllable particle size directly meet the feed needs of steel mills, reducing intermediate costs.
3. Alloy steel blades and high-manganese steel guards offer impact and wear resistance, extending service life by three times.
4. An intelligent temperature control system prevents overloads, reduces maintenance frequency, and saves over 100,000 yuan in annual maintenance costs.
5. A fully enclosed protective structure eliminates the risk of metal splashing.
6. An emergency stop button and infrared sensor shutdown provide dual-protection for operator safety.
7. PLC control system, one-touch start and stop, and real-time monitoring of current and speed data.
8. Modular design allows for quick tool change within 2 hours, increasing maintenance efficiency by 50%.
Application Scenarios:
1. Scrap car dismantling plants – dismantling entire vehicles for efficient separation of metal and impurities;
2. Steel smelting plants – pre-processing raw materials to reduce smelting energy consumption;
3. Metal recycling plants – processing briquettes and scrap to increase profit margins;
4. Environmental disposal companies – harmless disposal of hazardous scrap metal.
