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big metal shredder
Large Metal Shredders – Your Ultimate Scrap Metal Processing Solution
Faced with mountains of scrap steel, used cars, and appliance casings, you need more than just disposal; you need to unlock their value. With the continuous expansion of industrial production, emissions of various types of scrap metal (such as scrap steel, aluminum, copper, and scrapped metal components) continue to rise. Efficient and environmentally friendly processing of these wastes has become crucial for an industrial circular economy. Traditional metal processing equipment suffers from limited processing capacity, uneven particle size, and high energy consumption. The advent of large metal shredders offers a breakthrough solution for the resource utilization of metal scrap. As a core piece of equipment in the industrial waste processing industry chain, they offer superior shredding performance, stable operation, and environmentally friendly processing methods, propelling the metal recycling industry into a new era of efficiency.
Our large metal shredders are core industrial equipment that combine power, efficiency, and intelligence. With unparalleled force, they shred various forms of scrap metal into high-density, high-purity, high-quality furnace feedstock, directly increasing your recycling returns and becoming a powerful engine for business growth.
Why are we a top choice?
Superb Power: A custom high-power motor provides continuous, stable torque, easily crushing heavy metal materials without fear of challenges.
Extreme Wear Resistance: The core rotor and hammer blades are made of a special alloy and undergo multiple heat treatment processes, resulting in impact and wear resistance and an industry-leading service life.
Intelligent and Efficient: The PLC intelligent control system monitors operating status in real time, provides overload protection, and automatically reverses, ensuring continuous and efficient production line operation.
High Return: The output material is highly pure, dense, and has low transportation and smelting costs, making it a high-quality raw material for steel mills and foundries, ensuring better sales and higher profits.
Extreme Durability: The body is welded from Q345 high-strength steel plates, providing a stable and impact-resistant structure. The hammer head and liner are made of high-manganese steel and undergo a special heat treatment process, increasing wear resistance by more than three times. The service life reaches up to 8,000 hours, significantly reducing the cost of replacing wearing parts.
Intelligent and Precise Control: Equipped with a fully automatic PLC control system, it supports remote monitoring and one-touch start and stop, and automatically adjusts the crushing speed according to material hardness. Built-in overload protection and fault diagnosis systems monitor equipment operating parameters in real time to prevent equipment damage and ensure safe and stable production.
Widely Compatible: Screens of varying specifications can be replaced to meet processing needs, achieving adjustable particle sizes from 5 to 100mm, meeting the needs of various industries, including metal smelting, scrap recycling, machinery manufacturing, and demolition. Customizable mobile models are available, flexibly adapting to diverse site operations and improving equipment utilization.
Overcoming Metal Scrap Processing Bottlenecks and Unlocking New Paths for Efficient Recycling
Industrial metal scrap is a diverse material, encompassing thick-walled steel pipes, large steel components, scrap metal sheets, and scrapped mechanical parts. Its high hardness, large size, and diverse structure make it far more challenging to process than ordinary materials. Traditional crushing equipment often suffers from problems such as material blockage, substandard crushing, and insufficient processing capacity, seriously impacting recycling efficiency and economic benefits. Our large-scale metal shredder, with its targeted and innovative design, easily addresses these industry pain points. Equipped with high-hardness, wear-resistant alloy hammers and a dual-motor drive system, the equipment can directly shred all types of large, hard metal scrap, eliminating the need for tedious pre-processing and cutting. With an hourly processing capacity of 10-50 tons, this equipment boasts over 400% efficiency improvement over traditional equipment, significantly shortening the recycling cycle and reducing labor and energy costs. The shredded metal material is uniformly granulated or lumpy, significantly increasing its density and facilitating subsequent sorting, packaging, and smelting. This significantly increases metal recovery rates and reprocessing efficiency, transforming vast amounts of metal scrap into valuable assets.
Green and energy-saving configurations lead the way in industrial environmental protection.
While pursuing high efficiency, we deeply integrate environmental protection into our equipment design. The large-scale metal shredder is equipped with pulse dust removal and a sealed crushing chamber, effectively capturing metal dust generated during the crushing process. The dust collection rate exceeds 98%, minimizing air pollution. Its low-noise gear drive and vibration damping keep operating noise levels below 85 decibels, meeting environmental standards for industrial plants. In addition, the equipment reduces energy consumption per unit processing volume by 20% by optimizing the crushing chamber structure and power distribution, while ensuring efficient separation of metals and impurities. The recovery rate of various metals can reach more than 98%, reducing the amount of industrial solid waste landfill from the source and helping enterprises achieve environmental protection indicators and “dual carbon” goals.
