Hot Products
copper granulator machine test
In an era of resource scarcity and environmental pressure, the recycling of waste wire and cable has become a critical component of global industrial upgrading. The copper shredder, an environmentally friendly machine that transforms waste cables into valuable assets, is reshaping the resource recycling industry with its efficient, intelligent, and green technological advantages, injecting strong momentum into the recycling sector.
I. Technological Innovation: From “Extensive Processing” to “Precise Separation”
Traditional waste cable processing relies on manual stripping or incineration to extract copper, which is inefficient, highly polluting, and significantly reduces the value of copper after oxidation. The emergence of the copper shredder has completely revolutionized this model. Its core principle is to completely separate copper from plastic through physical crushing and intelligent sorting, producing “copper shredder particles” with a purity exceeding 99%. These particles can directly replace electrolytic copper in the electronics industry, achieving high-value resource utilization.
II. Process Flow:
Intelligent Shredding: Scrap cables are fed to the shredder via a conveyor belt. After coarse crushing, magnetic separation removes iron impurities, and secondary shearing pulverizes them into millimeter-sized particles. Airflow Sorting: Utilizing the difference in specific gravity between copper and plastic, airflow shakers or electrostatic fields achieve waterless separation, avoiding the water contamination associated with wet processing.
Dust Collection and Purification: A bag filter system captures dust in real time, achieving a dust removal rate exceeding 99%, ensuring a dust-free workshop.
Take the GreenJet Environmental Protection Dry Copper Rice Mill as an example. It utilizes PLC automation control, enabling a single-button start to complete the entire process from feeding to sorting. Requiring only one operator, it can process up to 3 tons of copper per day, achieving efficiency over 20 times that of manual labor.
III. Production Line Features:
1.Efficient Separation, Doubled Profits
2.Using an integrated crushing-sorting-dust collection process, the daily processing capacity can reach XX tons, achieving efficiency dozens of times that of manual labor.
3.Dry physical sorting achieves copper-plastic separation purity exceeding 99%, ensuring every bit of copper is properly stored.
4.Intelligent and Environmentally Friendly, Worry-Free Production
5.The fully enclosed operation and high-efficiency pulse dust removal system eliminate dust pollution and meet environmental standards.
6.Automated control allows one person to operate, significantly reducing labor costs and intensity.
7.Stable and durable, a top investment choice
8.Core components are made of high-strength alloy, ensuring durability and low failure rate, ensuring continuous and stable production.
9.Modular design and easy maintenance save you every penny of future investment.
10.High efficiency and high productivity: 24/7 continuous operation, replacing dozens of workers.
11.High-purity separation: Copper-plastic separation rate >99%, maximizing the value of copper rice.
12.Environmental and energy-saving: Dry physical sorting is pollution-free, low-energy, and compliant with national policies.
13.Intelligent and worry-free: PLC automatic control, simple operation, and easy maintenance.
14.Quick return on investment: Rapid payback in 3-6 months, long-term stable profits.
15.Solve the problem of “slow manual wire stripping”: Automated separation increases efficiency by 3-5 times;
16.Solve the problem of “high copper loss and waste”: Precise separation technology, copper recovery rate exceeding 98%;
17.Solve the problem of “many site restrictions”: Available in large and small models, suitable for factories and stores.
Application Scenarios:
Automotive Wire Recycling: Processing end-of-life automotive wiring harnesses, separating mixed copper and aluminum wires to meet the needs of the new energy vehicle industry.
Communication Cable Processing: Efficiently separating optical fiber sheaths from copper cores, facilitating 5G base station construction.
Home Appliance Disassembly: Processing waste cables from refrigerators, air conditioners, and other appliances, achieving a closed-loop copper resource utilization.
The copper wire recycling machine is not only a powerful tool for waste cable processing but also a catalyst for a circular economy. It gives every scrap cable a new lease of life, contributing to environmental protection and creating value for businesses. Choosing a copper wire recycling machine means choosing a green, efficient, and sustainable future!
